Eddyfi Technologies|Manual & semi-automated UT scanners

Semi-Automated Inspection Solutions

Name: Semi-Automated Inspection Solutions
Brand: Eddyfi Technologies

Semi-automated ultrasonic scanners provide encoded probe positioning for corrosion mapping and weld inspection across varied materials and component geometries.

PAUTTOFD

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Overview

Product overview

Eddyfi Technologies’ Semi-Automated Inspection Solutions bring together ultrasonic scanning systems for corrosion assessment and weld examination. The family addresses flat plates, curved components, small-bore tubing, seams and nozzles, with dedicated arrangements for ferrous and non-ferrous materials.

Encoded scanning records probe position during inspection to support spatially referenced ultrasonic data collection. The manually operated NDT Sweeper encodes both scanning axes, removing the need to mark an index line on the specimen. For corrosion mapping, PaintBrush2 works with the Cypher ultrasonic instrument and allows data collection without grid constraints on flat and curved surfaces.

Dedicated weld configurations support different inspection methods and geometries. The carbon steel weld system carries up to four phased array and/or time-of-flight diffraction probes, while the low-profile small-bore solution uses PAUT for circumferential pipe and tube examinations. Chain-based scanning provides alignment and encoded positioning on non-ferrous materials, and the nozzle solution offers native compatibility with Gekko.

Typical uses include corrosion mapping, hydrogen-related damage assessment, plate and pipe weld examination, and train axle inspection. Operating limits depend on the solution: PaintBrush2 supports temperatures up to 150°C / 302°F, while the high-temperature weld solution supports continuous use up to 350°C (662°F).

Key Features

Key capabilities

Grid-free corrosion mapping

PaintBrush2 collects data without grid constraints and provides 100% area coverage on flat and curved surfaces.

Dual-axis encoding

NDT Sweeper encodes both axes to eliminate the need to draw an index line on the specimen.

Compact handheld scanning

NDT Sweeper’s lightweight, ergonomic design supports inspections in confined or difficult-to-reach areas.

Multi-probe weld inspection

The ferrous-material weld system supports up to four PA and/or TOFD probes with precision-adjustable toolposts and adjustable spring loading.

Long-seam configurations

The long seam system handles longitudinal and circumferential welds, including excavations and ERW seams.

Non-ferrous chain scanning

The chain scanner maintains alignment, stability and encoded probe positioning across a range of non-ferrous materials.

Low-profile small-bore scanning

Single- and dual-sided scanner arrangements provide encoded positioning for circumferential inspections of small-diameter pipes and tubes.

On-stream hot weld inspection

The high-temperature solution supports weld inspection on active assets at continuous use temperatures up to 350°C (662°F), without shutdowns or isolation.

Dedicated nozzle inspection

The nozzle scanner supports two-axis and three-axis instruments and offers native Gekko compatibility.

Incremental string encoding

The string encoder combines an integrated base magnet with optional mounting and adhesion arrangements.

Specifications

Published technical specifications

Values as published by Eddyfi Technologies. Where models or variants differ, each is listed separately.

PaintBrush2

Area coverage: 100%
Operating temperature: up to 150°C / 302°F

NDT Sweeper

Component diameters: 4 in (100 mm) to flat plate
Encoding: Both axes are encoded

Semi-Automated Carbon Steel Weld Inspection

Probe capacity: up to four Phased Array (PA) and/or Time of Flight Diffraction (TOFD) probes

Semi-Automated Bore Tube – Small Bore Weld Inspection

Scanner configurations: single- and dual-sided

Semi-Automated High Temperature Weld Inspection

Continuous use temperature: up to 350°C (662°F)

Semi-Automated Nozzle Inspection

Instrument compatibility: two-axis and three-axis instruments
Nozzle geometry: 90-degree
Nozzle sizes: starting from 76.2mm (3in)
Required clearance: 127mm (5in)

String Encoder

Standard linearity: +/-0.20%
Incremental resolution: 26.6 stp/mm
Pull length: 3M

Standard equipment

String encoder: integrated base magnet

Options & accessories

String encoder: additional magnetic adhesion for Pipework
String encoder: Vacuum cups
String encoder: Bench mounts
String encoder: C-Clamp

Documented compatibility

Cypher
Gekko

Operating conditions & limits

PaintBrush2 operating temperature extends up to 150°C / 302°F.
NDT Sweeper is designed for flat and curved composite or carbon steel components, with diameters from 4 in (100 mm) to flat plate.
On horizontal cylindrical components, NDT Sweeper is intended for the upper half or sidewall; full circumferential inspection may be achieved with controlled positive pressure on the probe to maintain coupling and mechanical support.
The carbon steel weld inspection system is intended for ferrous materials and supports up to four PA and/or TOFD probes.
The high-temperature weld solution supports continuous use temperatures up to 350°C (662°F).
The nozzle scanner is intended for 90-degree nozzles starting from 76.2mm (3in), is suitable for ferritic and austenitic materials, and requires 127mm (5in) of clearance.