EMUS — engineering quality control

Technologies · Dimensional metrology

Full-field measurement at the speed of production

Optical 3D metrology captures millions of points in seconds, delivering complete dimensional insight far faster than point-by-point probing.

What it does

Optical 3D Metrology

Optical 3D metrology uses structured light or fringe projection to capture the full surface of a part as a dense point cloud. The result is fast, high-resolution measurement of complex shapes — well suited to first-article inspection, deformation analysis and reverse engineering.

Objective

Show the speed and coverage advantage of optical metrology and drive a consultation.

Who it's for

Quality and manufacturing engineers needing fast, full-field dimensional data.

How it works

From part to traceable result

A high-level view of the measurement workflow — the exact setup is matched to your application.

01

Optical data capture

The part is illuminated with structured light, fringe patterns or focus-variation optics while a high-resolution sensor records the full surface — no probe contact required.

02

Point-cloud reconstruction

Software converts the captured images into a dense 3D point cloud, representing millions of measured points across the visible geometry.

03

Alignment to CAD

The point cloud is aligned to the nominal CAD model so measured geometry can be compared directly to design intent.

04

Deviation & reporting

Colour-map deviation analysis, GD&T evaluation and dimensional reports are generated automatically, delivering traceable OK / NOT OK results.

Key advantages

Why choose Optical 3D Metrology

Full-field capture of millions of points in seconds — far faster than point-by-point tactile probing
Measures complex freeform, thin-walled and micro geometries that tactile methods struggle with
Non-contact operation avoids marking or deforming delicate or soft parts
Whole-surface CAD comparison reveals deviation that spot checks miss
Digitises physical parts for reverse engineering when CAD is unavailable
Typical applications

Where this technology is used

Representative applications — your exact part and process define the right setup.

01First-article and series dimensional inspection
02Measurement of complex freeform and sheet-metal parts
03Deformation and assembly-fit analysis
04Digitising physical parts for reverse engineering
What it solves

Problems this technology addresses

Slow tactile inspection

Measure complete geometry in a fraction of the time of a point-by-point CMM.

Complex freeform surfaces

Capture shapes that tactile probing cannot practically measure.

Deformation & comparison

Compare parts to CAD and analyse deviation across the whole surface.

Missing CAD data

Digitise physical parts into accurate 3D models.

When to consider it

What you can do with it

  • Full-field structured-light scanning
  • CAD comparison and colour-map deviation
  • First-article and series inspection
  • Reverse engineering
Example equipment categories
  • Structured-light and fringe-projection 3D scanners
  • Focus-variation optical measurement systems
  • Inspection and CAD-comparison software

Categories only — we match the specific configuration to your application during the consultation.

Manufacturers we represent

Principals behind this technology

EMUS represents these manufacturers across the Balkan region — with consulting, installation, training and service.

Related products

Equipment for this technology

Systems in our portfolio built on this technology. Every configuration is matched to your application.

µCMM NEO

Purely optical coordinate measuring machine that captures dimension, position, form and roughness in one platform and a single measurement run across five precision axes.

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InfiniteFocus

Accurate, fast and universal optical 3D measuring instrument that measures form and roughness with only one optical sensor, in the µm and sub-µm range.

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FocusX

The most versatile optical 3D measuring system in its class — measures dimension, position, shape and roughness with one optical sensor, contact-free.

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InfiniteFocusSL

Cost-efficient optical 3D measurement system for easy, fast and traceable measurement of form and finish on micro-structured surfaces with only one system.

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SensorR25

Optical measurement sensor for automated form and roughness measurement on the shop floor, delivering repeatable, traceable results in the µm and sub-µm range.

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PortableRL

Mobile 3D measurement system for quality assurance of micro-structured surfaces on large components — flexible use and mobile positioning wherever needed.

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Profiler

Handheld 3D optical profilometer for high-resolution surface roughness measurement of flat and curved components — profile-based (ISO 4287) and areal (ISO 25178).

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EdgeMaster series

Automatic cutting tool measurement systems for high-resolution, fully automatic measurement of tool cutting edges — in the measuring room or on the shop floor.

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Collaborative Robots

Collaborative optical 3D measurement sensor with a 6-axis robotic arm — verifies surface quality and dimensional accuracy of small features on large components.

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MetMaX

Smart 3D metrology software for automated measurement — from CAD data to a precise 3D measurement and traceable report in just one click.

Learn more
Case studies

This technology in the field

Representative applications from our project work across the Balkan region.

Frequently asked questions

Questions engineers ask

How accurate is optical 3D metrology compared with a tactile CMM?

Modern focus-variation and structured-light systems reach sub-micrometre vertical resolution and deliver traceable results comparable to tactile CMMs, while capturing the full surface rather than discrete points. The right choice depends on your tolerances, part size and feature type — something we assess during a consultation.

Can optical metrology measure reflective or shiny surfaces?

Yes. Focus-variation systems handle a wide range of surface finishes, including polished and reflective materials, and polarisation or ring-light options extend coverage further. We validate your specific parts before recommending a configuration.

Is optical 3D metrology suitable for the production floor?

Yes. Robust, automated and cobot-integrated optical systems are used directly in production for first-article and in-line inspection, with automated CAD-based reporting that non-metrology staff can run.

Why choose EMUS

An engineering partner, not just a supplier

We help you decide whether this technology is the right fit — and support it for its full lifecycle.

Authorized representation

Official partnerships with 16 established manufacturers — genuine equipment, full warranty and certified spares.

100+ systems installed since 2021

Commissioned across production floors and laboratories in the Balkan region — references available on request.

Method chosen on merit

Multi-vendor freedom means we recommend the technology that fits your part, tolerances and defect type — not the only line we carry.

Local engineering, 24h response

Offices in Zagreb, Sarajevo and Belgrade. Application, installation, training and calibration handled by the same team that specified the system.

Discuss your application with an EMUS engineer

Share your part, tolerances and quality goals — we'll tell you honestly whetherOptical 3D Metrology is the right fit.