EMUS — engineering quality control

Industries · Foundries

Turn casting defects into data you can act on

EMUS helps foundries find porosity, shrinkage and inclusions early — reducing scrap, protecting customer relationships and improving the process itself.

Foundries manufacturing environment
Our objective

Generate consultations from foundries seeking to reduce scrap and prove casting quality.

Who this is for

Foundry quality managers, metallurgists and production engineers.

The challenges

What keeps quality leaders in foundries awake

Hidden internal defects

Porosity, shrinkage and inclusions stay invisible until they cause a rejection or an in-service failure.

High scrap and rework

Without early detection, defective castings consume energy, alloy and downstream machining time.

Proving quality to customers

Demanding automotive and aerospace customers expect documented internal quality, not assurances.

Our approach

How EMUS solves it

  • Characterize the defect types that matter for your specific castings.
  • Apply industrial CT, digital radiography and spectrometry for full insight.
  • Feed results back into gating, feeding and process parameters to reduce defects at source.
  • Train staff and maintain measurement reliability.
Outcomes you can expect
  • Lower scrap through early detection
  • Process insight that reduces defects at source
  • Documented quality for demanding customers
Inspection solutions

How EMUS covers foundries

Grouped by inspection problem — each group links the technologies, applications and manufacturers that solve it.

Dimensional & Surface Inspection

Verify geometry, form and surface texture on parts that define fit, function and wear behaviour.

Manufacturers we represent for this

Internal Defect Inspection

See inside cast, welded, forged and assembled components without cutting them open.

Manufacturers we represent for this

Material Identification & Verification

Confirm alloy, composition and material grade — from incoming inspection to PMI in the field.

Relevant technologies

Typical applications

Manufacturers we represent for this

Surface Crack Inspection

Reveal surface-breaking and near-surface cracks in forgings, castings, welds and safety-critical parts.

Relevant technologies

Manufacturers we represent for this

Weld & Corrosion Inspection

Qualify welds and detect wall loss and CUI across pipes, tanks and pressure equipment.

Manufacturers we represent for this

Metallography & Hardness

Understand microstructure, phases and hardness to verify heat treatment and material behaviour.

Relevant technologies

Manufacturers we represent for this

Remote Visual Inspection

Inspect internal, confined and inaccessible areas without dismantling the asset.

Typical applications

Manufacturers we represent for this

Automated Production Inspection

Keep zero-defect targets at line speed with automated NDT, vision and sorting systems.

Relevant technologies

Calibration, Training & Support

Keep instruments trusted, operators competent and inspection programs auditable over the equipment lifecycle.

Related products

Equipment used in foundries

Representative systems from our portfolio. Every configuration is matched to your application.

Example applications

Where we apply this in foundries

Representative parts and inspection tasks — your exact application defines the right approach.

01Sand, die and investment castings
02Cylinder heads and structural castings
03Porosity, shrinkage and inclusion analysis
04First-article and process qualification
Case studies

Our work in this industry

Representative projects delivered across the Balkan region.

Talk to an EMUS engineer

Share your part, tolerances and quality goals — we'll recommend the right approach forfoundries.

Let's solve your inspection challenge

Tell us about your parts, tolerances and quality goals. We'll recommend the right approach — even if it isn't the most expensive one.