EMUS — engineering quality control
AFFRI Testing Instruments|Brinell Hardness Testers

Easy Portal 3000

Model: EasyPortal 3000

CNC portal Brinell hardness tester combining automatic milling, indenting and camera reading on a rotating turret over a fixed 6000 mm table.

AFFRI Easy Portal 3000
Overview

About the Easy Portal 3000

EASYDUR EASYPORTAL is an automatic Brinell hardness tester including automatic Brinell milling surface preparation, automatic Brinell identing and measure “all in one” incorporated on a smart rotating turret, managed by a robotized system able to move on any direction XYZR on different frame structure size. The table (6000 mm long) is fixed and stable and has no weight or sample size limitations. A bridge structure moves on XYR axis to reach multiple test points with high precision. The software programs the turret movements and it’s possible to set an automatic sequence of measuring, milling and Brinell test cycle.

HBW 1/10 – HBW 1/30 – HBW 2.5/15.625 – HBW 2.5/31.25 – HBW 2.5/62.5 – 2.5/187.5 – 5/25 – 5/62,5 – 5/125 – 5/250 – 5/750 – 10/100 – 10/250 – 10/500 – 10/1000 – 10/1500 – 10/3000

Our designers department studies and creates customized solutions for any application with the most advanced and modern technologies for real efficiency.

Key features
  • Portal Brinell Hardness Tester
  • Brinell Hbwt Iso 6506 / Astm E-10
  • Rockwell and superficial Rockwell ISO 6508 / ASTM E-18
  • Open Space Samples Everywhere
  • Save Time, Money And Increase Accuracy!
  • Motorized Turret
  • Clamping System
  • Auto Learning System
Testing methods

Supported methods documented by AFFRI

  • Brinell HBW — optical with milling preparation
  • Rockwell and Superficial Rockwell (as listed by AFFRI)

Technical notes

  • Manufactured by Easydur (AFFRI Group).
Technical detail

How the Easy Portal 3000 works

Portal Brinell Hardness Tester

Automatic CNC Portal Hardness Tester for very big parts. Suitable for forges, heat treatment and steel factories.

Brinell Hbwt Iso 6506 / Astm E-10

HBW 1/10 – HBW 1/30 – HBW 2.5/15.625 – HBW 2.5/31.25 – HBW 2.5/62.5 – 2.5/187.5 – 5/25 – 5/62,5 – 5/125 – 5/250 – 5/750 – 10/100 – 10/250 – 10/500 – 10/1000 – 10/1500 – 10/3000

Rockwell and superficial Rockwell ISO 6508 / ASTM E-18

HRA – HRB – HRC – HRD – HRF – HRG – HRL – HRM – HRR / HRN – HRT

Open Space Samples Everywhere

Our designers department studies and creates customized solutions for any application with the most advanced and modern technologies for real efficiency.

The complete test cycle is performed in less than 1 minute. All testing phases, including milling, indenting and reading are driven by one input only. Surface preparation is fully programmable, as it is possible to set both the milling depth (up to 5 mm) and the RPM according to the type of material to be tested. Our Portals are equipped with motorized axes for the movement of the stand, the crossbar and the head. Thanks to the advanced mechanical design of the measuring head, the Easy Portal can also test small parts or planes close to part walls.

  • 16 meters long (or more)
  • 5 meters high (or more)
  • 4 meters large (or more)
  • Laser pointer for finding the correct test point
  • Accuracy of testing loads 0.05% with Closed Loop
  • Clamping system to block the sample before testing
  • Milling tool for surface preparation, with adjustable depth and RPM
  • Brinell measurement with camera and autofocus
  • Data acquisition and hardness calculation
  • On-screen display of results

Save Time, Money And Increase Accuracy!

45 sec for one complete test including surface preparation

Test 100% of production with maximum Brinell accuracy

Automatize the quality inspection process

Motorized Turret

Up to 8 slots (or more) for different hardness scales indenters, different optic lenses, laser, even a milling surface preparation tool. Auto-rotating and auto-tool-switching for a complete automatic measurement cycle. For single or multi hardness test methods using only one tester.

Clamping System

Secure contact with the specimen is always maintained, even in the unlikely event of any specimen movement during the operation cycle. The clamping system assures complete stability of any test piece throughout the test cycle, even if it’s oiled, rusty or dirty.

Auto Learning System

The Easy Portal 3000 is fully motorized and moves automatically in any direction with centesimal precision. It is possible to program specific routes to test multiple samples in automatic succession.

Autofocus

Automatic focus adjustment for each optic with precise positioning at any magnification by mean of real image scanning brightness, at continuous step for infinite accuracy. This system assures high reading standards, reproducible focusing quotes and reduces reading time. Hardness results are not affected by subjectivity.

Camera Auto-Reading

From perfectly polished to rough & etched samples, the software automatically measure indents on any sample surface. Automatic light regulation on dark, opaque or polished samples. The software controls and adjusts the light and contrast to find the right combination and measure the indent.

Portalino

Smaller stand support with same motorization and characteristics as the bigger frame. Base plate 5100 x 4000 mm, working test height 4000 mm. The frame can be customized for any special dimensional needs and the basement can be embedded under the floor.

Easy Commands

Easy joystick, buttons control and touchscreen. Large capacity Hard Disk and PC assure infinite performance as well as remote control for easy assistance everywhere. USB and Ethernet outputs. Connect to database networks, PC’s and printers, to download data or for final custom reports.

Gallery

Product imagery

AFFRI Easy Portal 3000 — image 2
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AFFRI Easy Portal 3000 — image 10
Downloads

Brochures, datasheets & catalogues

Customized Brinell Hardness Testers with Milling Preparation (Easydur / AFFRI Group) — family brochure

PDF · Brochure

Manufacturer

AFFRI Testing Instruments

TheEasy Portal 3000 is part of the AFFRI Testing Instruments portfolio, supplied and supported by EMUS across the Balkan region.

Request Technical Consultation

Talk to an EMUS engineer about theEasy Portal 3000, your parts and tolerances, and the configuration that fits your inspection workflow.