EMUS — engineering quality control
AFFRI Testing Instruments|Brinell Hardness Testers

INTEGRAL REVOLVER

Model: Integral Revolver

Universal automatic hardness tester with motorised revolver turret for Brinell, Rockwell and Vickers on one stand, with optional milling preparation.

AFFRI INTEGRAL REVOLVER
Overview

About the INTEGRAL REVOLVER

HBW1/30 – HBW2.5/15.625 – HBW2.5/31.25 – HBW2.5/62.5 – HBW2.5/187.5 – HBW5/25 – HRW5/62,5 – HBW5/125 – HBW5/250 – HBW5/750 – HBW10/100 – HBW10/250 – HBW10/500 – HBW10/1000 – HBW10/1500 – HBW10/3000 HBWT2.5/62.5 – HBWT2.5/187.5 – HBWT5/125 – HBWT5/250 – HBWT5/750 – HBWT10/500 – HBWT10/1000 – HBWT10/1500 – HBWT10/3000

Universal hardness tester Integral Revolver is a fully motorized system for automatic loading and optical measurement through camera. AFFRI System hardness testers achieve the highest level of load accuracy and measurement resolution available for hardness tests. Thanks to the AFFRI System, the real indentation measurement is guaranteed without any external interference in any condition.

The hardness measurements are very easy, quick and absolute. The hardness test cycle is fully automatic and motorized in just one drive (button or icon):

Key features
  • Rockwell ISO 6508 / ASTM E-18
  • Brinell Hbwt Astm E103
  • Vickers ISO 6507 / ASTM E-384 / ASTM E-92
  • One Touch Hardness Test
  • How to do a hardness measurement?
  • Specimen Auto-Contact From Any Distance
  • Auto-Compensation Of All Deflections
  • The Closed Loop
Testing methods

Supported methods documented by AFFRI

  • Brinell HBW — optical (ISO 6506 / ASTM E10)
  • Rockwell and Superficial Rockwell (ISO 6508 / ASTM E18)
  • Vickers

Technical notes

  • Optional sample-preparation milling tool documented by AFFRI.
  • Officially listed in AFFRI's Brinell category; included once here as a multi-method instrument. AFFRI's separate Universal category is not imported.
Technical detail

How the INTEGRAL REVOLVER works

Rockwell ISO 6508 / ASTM E-18:

HRA – HRB – HRC – HRD – HRE – HRF – HRG – HRH – HRK – HRL – HRM – HRP – HRR – HRS – HRV HR15N/T/S/W/X/Y – HR30N/T/S/W/X/Y – HR45N/T/S/W/X/Y

Brinell Hbwt Astm E103

HBWT2.5/62.5 – HBWT2.5/187.5 – HBWT5/125 – HBWT5/250 – HBWT5/750 – HBWT10/500 – HBWT10/1000 – HBWT10/1500 – HBWT10/3000

Vickers ISO 6507 / ASTM E-384 / ASTM E-92

HV1 – HV2 – HV3 – HV5 – HV10 – HV20 – HV30 – HV50 – HV100 Optional: HV0,1 – HV0,2 – HV0,3 – HV0,5

Fully motorized and automatic, the test is not affected by operator influences and can easily be used by operators of every level

One Touch Hardness Test

Universal hardness tester Integral Revolver is a fully motorized system for automatic loading and optical measurement through camera. AFFRI System hardness testers achieve the highest level of load accuracy and measurement resolution available for hardness tests. Thanks to the AFFRI System, the real indentation measurement is guaranteed without any external interference in any condition.

How to do a hardness measurement?

The hardness measurements are very easy, quick and absolute. The hardness test cycle is fully automatic and motorized in just one drive (button or icon):

  • Automatic contact with the specimen
  • Auto-active sliding clamping
  • Automatic preloading and loading
  • Auto-switching to optic lens
  • Autofocus by image scanning brightness
  • Auto measure and result display
  • Automatic return stroke at programmed distance

Specimen Auto-Contact From Any Distance

Fully motorized adjustable testing stand up to 500 mm / 20” vertical capacity including automatic contact with test surface from every distance with single start input (As option up to 700 mm / 28”). Test cycle is automatic activated, it starts when the head makes contact with the specimen which is automatically recognized at any position within the vertical stroke.

Vertical capacity from base to the indenter 500mm / 20″ (more on request)

Horizontal capacity from column to the indenter 280 mm / 11” (more on request)

Auto-Compensation Of All Deflections

When testing unstable samples or deflecting parts, the AFFRI System will follow the sample without losing contact thanks to its infinite stroke for indenter and clamping hood.

The Closed Loop

Load forces are applied through load cells and controlled in “ Closed Loop ” with a frequency of 1 khz, assuring perfect linearity in every range. Results are not affected by any structural deflection, misalignment or vibration. Accurate measurements on the first test, even in extreme conditions, eliminate the need for repeated tests. The R&R data is at the top of its class.

The Exclusive Milling Tool

Universal hardness tester integral Revolver can be equipped with a sample preparation system that is directly installed on the head of the instrument.

Save time! Only 30 seconds to get the Brinell result!

Increase the accuracy and the quality of your Brinell results

The Easydur Software

The universal hardness tester Integral Revolver is equipped with a pre-installed software that controls the whole instrument during the entire cycle avoiding operator errors.

  • Touchscreen 15″
  • User-friendly software
  • Color highlighted results (low/ok/high)
  • Live statistics and graph
  • Programs of test settings
  • Results archives
  • Save images
  • Export results to PDF, TXT, CSV, DOC, XLS, and more
  • Data enter via bar-code scanning
  • Outputs via RS232, USB, and Ethernet

What’S More?

  • Clamping system with programmable pressing force
  • Milling tool integrated in the rotating turret for accurate positioning
  • Auto recognition of the sample test surface
  • Possibility to program up to 2000 RPM
  • Milling depth up to 5 mm
  • Milling hardness up to 55HRC

Motorized Turret

Up to 8 slots (or more) for different hardness scales indenters, different optic lenses, laser, even a milling surface preparation tool. Auto-rotating and auto-tool-switching for a complete automatic measurement cycle. For single or multi hardness test methods using only one tester.

Specifications

Technical data

Published specifications
Standards
EN-ISO 6506-2 / EN-ISO 6507-2 / EN-ISO 6508-2 / EN-ISO 2039 / EN-ISO 868 / ASTM E-18 / ASTM E-10 / ASTM E-384 / ASTM E-92 / ASTM E-2240 / JIS
Testing base
390 x 295 mm
Height Capacity
0-500 mm / 0-20" Motorized (More on request)
Depth Capacity
280 mm / 11"
Preload
29.4 - 98.1 N (3 - 10 kgf)
Force range
Rockwell: 588.4 - 980.7 - 1471 N (60 - 100 - 150 kgf) Superficial Rockwell: 147.1 - 294.2 - 441.3 N (15 - 30 - 45 kgf) Brinell: 9.807 - 24.52 - 49.03 - 61.29 - 98.07 - 153.2 - 245.2 - 294.2 - 306.5 - 612.9 - 980.7 - 1226 - 1839 - 2451 - 4903 - 7355 - 9807 - 14710 - 29421 N ( 1 - 2,5 - 5 - 6.25 - 10 - 15.6 - 25 - 30 - 31.2 - 62.5 - 100 - 125 - 187.5 - 250 - 500 - 750 - 1000 - 1500 - 3000 kgf). From 1 to 3000kgf. Vickers - Knoop: 9.807 - 29.42 - 49.03 - 98.07 - 147.1 - 196 - 294.2 - 490.35 - 980.7 N (1 - 3 - 5 - 10 - 15 - 20 - 30 - 50 - 100 kgf) Optional tests: 49 - 132 - 358 - 961 N (For plastics and rubbers as per EN-ISO 2039 std) Shore A - D
Feasible tests
Rockwell: HRC - HRA - HRD - HRB - HRF - HRG - HRL - HRM - HRR Superficiale Rockwell: HRN - HRT - HRS - HRW - HRX - HRY Brinell: HBW 1/1 – HBW 1/1.25 – HBW 1/2.5 – HBW 1/5 – HBW 1/10 – HBW 1/30 – HBW 2.5/6.25 – HBW 2.5/7.8125 - HBW 2.5/15.625 – HBW 2.5/31.25 – HBW 2.5/62.5 – HBW 2.5/187.5 – HBW 5/25 – HBW 5/31.25 – HBW 5/62.5 – HBW 5/125 – HBW 5/250 – HBW 5/750 – HBW 10/100 – HBW 10/125 – HBW 10/250 – HBW 10/500 – HBW 10/1000 – HBW 10/1500 – HBW 10/3000 Vickers - Knoop (Only indentation): HV1 - HV3 - HV5 - HV10 - HV15 - HV20 - HV30 - HV50 - HV100 Shore A - D
Load accuracy
Better than 0.1%

Data from official AFFRI product information. Values are reproduced as published; final configuration is confirmed in the EMUS quotation.

Gallery

Product imagery

AFFRI INTEGRAL REVOLVER — image 2
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Downloads

Brochures, datasheets & catalogues

Customized Brinell Hardness Testers with Milling Preparation (Easydur / AFFRI Group) — family brochure

PDF · Brochure

Manufacturer

AFFRI Testing Instruments

TheINTEGRAL REVOLVER is part of the AFFRI Testing Instruments portfolio, supplied and supported by EMUS across the Balkan region.

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