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Chennai Metco

Metallography and petrography sample-preparation equipment and consumables — cutting, mounting, grinding and polishing.

52
Product Families
9
Categories
14
Videos
94
Product Images
Overview

About Chennai Metco

Chennai Metco is an Indian manufacturer of metallography equipment and consumables, established in 2000 and supplying machines and consumables for metallography and petrography worldwide.

Its in-house manufacturing covers the complete sample-preparation chain — precision and abrasive sectioning, special-purpose cutters, hot mounting presses, belt and spectro grinders, manual, semi-automatic and automatic polishers — together with the GEO Series petrography line, peripherals and a full consumables range.

Technical expertise and in-house manufacturing allow machines to be customised to customer requirements, and Chennai Metco also designs complete turnkey preparation laboratories.

Capabilities

Technologies

The inspection and measurement technologies Chennai Metco manufactures.

Metallographic Sectioning
Precision Cutting
Hot Compression Mounting
Planar & Spectro Grinding
Automatic Grinding & Polishing
Petrographic Thin-Section Preparation
Image Analysis
Sample-Preparation Consumables
Markets

Industries served

Manufacturing sectors where Chennai Metco technology is typically applied.

Steel & Metal ProcessingFoundriesAutomotiveCutting Tools & CarbideElectronicsFastenersGeology & RefractoriesResearch Laboratories
Use cases

Applications

Typical inspection and quality-control tasks Chennai Metco systems address.

Microstructure Sample PreparationWeld & Case-Depth SectionsCarbide Rod CuttingSpectro Sample SurfacingGeological Thin SectionsTurnkey Laboratory Set-up
Product portfolio

Products grouped by application

Organized by Chennai Metco product category. Each product links to its dedicated page with features, specifications, images and videos.

Sectioning

Precision Cutting Machines

4 Products

Low- and high-speed precision saws for small, hard and delicate specimens.

Baincut LSS product image

Baincut LSS

Compact low-speed precision section saw for accurate cutting of very small, hard components, with touch-screen presets.

Baincut LSS Plus product image

Baincut LSS Plus

Low-speed precision cutter with 0.01 mm positioning accuracy, colour touch-screen HMI and 60–1000 rpm spindle for fragile, high-value materials.

Baincut HSS product image

Baincut HSS

High-speed precision cut-off machine with variable 100–4000 rpm spindle, automatic Y-movement and 7" touch screen; capacity up to 40 mm.

Baincut HSS Plus product image

Baincut HSS Plus

Larger precision saw with 2 HP motor, 100–5000 rpm, 40 mm Z-movement and diamond or abrasive wheels up to 8" (200 mm); capacity 50 mm.

Abrasive Cutting Machines

12 Products

Table-top to 30 HP floor-standing cut-off machines, manual and automatic, from 60 to 180 mm capacity.

Baincut Medium product image

Baincut Medium

General-purpose floor-standing abrasive cut-off machine with 10" (250 mm) wheel and 60 mm capacity.

Baincut Medium Table Top product image
Official video available

Baincut Medium Table Top

Sturdy table-top abrasive cutter with 10" (250 mm) wheel for sectioning metals, ceramics and mineral samples up to 60 mm.

Baincut Medium Auto product image

Baincut Medium Auto

Automatic version of the Baincut Medium for repeatable abrasive sectioning of specimens up to 60 mm.

Baincut UM product image
Official video available

Baincut UM

Floor-standing general-purpose cutter with 12" (300 mm) wheel, 5 HP motor, 3-axis movement and 80 mm capacity.

Baincut UM Auto product image

Baincut UM Auto

Automatic version of the Baincut UM floor-standing cutter for repeatable sectioning up to 80 mm.

Baincut Large product image

Baincut Large

Heavy-duty floor-standing abrasive cutter with integral construction for larger components.

Baincut Large Auto product image

Baincut Large Auto

Automatic heavy-duty cutter with 14" (350 mm) wheel, 7.5 HP motor and 110 mm capacity; standard Y automation and preset parameters.

Baincut Large Plus product image
Official video available

Baincut Large Plus

Heavy-duty cutter with 16" (400 mm) wheel, 10 HP motor, 3-axis movement and 130 mm capacity.

Baincut Large Plus Auto product image

Baincut Large Plus Auto

Automatic Large Plus cutter with standard Y automation, burn-free plus cutting and preset parameters; 130 mm capacity.

Baincut XL product image

Baincut XL

Extra-large heavy-duty cutter with 20" (500 mm) wheel and 150 mm capacity.

Baincut XL Auto product image
Official video available

Baincut XL Auto

Automatic extra-large cutter with 20" (500 mm) wheel, 15 HP motor, variable 1000–3000 rpm and 150 mm capacity.

Baincut XXL Auto product image
Official video available

Baincut XXL Auto

Largest standard automatic cutter: 30 HP, 20" (500 mm) wheel, 500 × 500 mm table, pulse and step cutting; 180 mm capacity.

Special-Purpose Cutting Machines

8 Products

Carbide rod, bar, composite, conical-sample and diamond wire cutters.

Baincut CMC Auto — Fully Automatic Carbide Rod Cutter product image

Baincut CMC Auto — Fully Automatic Carbide Rod Cutter

Fully automatic cutting-cum-chamfering machine for carbide and hard rods, designed for mass production.

Baincut CMC Medium — Carbide Rod Cutter product image

Baincut CMC Medium — Carbide Rod Cutter

Small-diameter economy manual cutter for carbide and HSS rods, with adjustable length stopper.

Baincut CMC Medium Semi Auto — Carbide Rod Cutter product image
Official video available

Baincut CMC Medium Semi Auto — Carbide Rod Cutter

Semi-automatic version of the CMC Medium with automatic cutting movement for carbide and HSS rods.

Baincut CMC Large Semi Auto — Carbide Rod Cutter product image

Baincut CMC Large Semi Auto — Carbide Rod Cutter

Higher-capacity semi-automatic floor-model carbide and HSS rod cutter for 3–50 mm diameters and 20–400 mm lengths.

Composite Cutter product image
Official video available

Composite Cutter

Fully automatic special-purpose cutter for composite materials.

Bar Cutting Machine product image
Official video available

Bar Cutting Machine

Automatic bar cutting machine with roller conveyor for cutting bar stock to length.

Conical Sample Cutter — Baincut SCCM product image
Official video available

Conical Sample Cutter — Baincut SCCM

Special-purpose cutter for conical (spectro) samples.

Diamond Wire Cutter product image

Diamond Wire Cutter

Automatic vertical diamond wire saw for low-damage cutting of delicate and brittle materials.

Mounting, Grinding & Polishing

Mounting Presses

5 Products

Pneumatic and hydraulic hot mounting presses, single and twin cylinder.

Bainmount Pneumatic product image

Bainmount Pneumatic

Pneumatic hot mounting press with 1600 W heater, digital temperature and timer display, and manual water cooling.

Bainmount P Auto product image

Bainmount P Auto

Automatic pneumatic hot mounting press with automatic water cooling and quick ram return.

Bainmount H Auto product image

Bainmount H Auto

Automatic hydraulic hot mounting press with touch-screen control, 25 stored programs and automatic water cooling.

Bainmount Twin H Auto product image
Official video available

Bainmount Twin H Auto

Automatic hydraulic mounting press with dual cylinders for double throughput.

Bainmount HD Auto product image

Bainmount HD Auto

Automatic hydraulic mounting press with integrated auto doser for resin.

Grinding Machines

5 Products

Belt pre-grinders and vacuum-disc spectro grinders.

Bainline GP product image

Bainline GP

Table-top belt pre-grinder with 100 × 915 mm endless belt and 0.5 HP motor.

Bainline Twin Wet product image

Bainline Twin Wet

Twin-belt wet grinder with water cooling and two 100 × 915 mm belts.

Bainline H product image

Bainline H

Floor-model belt pre-grinder with dual-speed mechanism for large metal sections.

Bainline SSG product image

Bainline SSG

Single-speed 14" (350 mm) vacuum-disc spectro grinder with 1 HP vacuum suction.

Bainline VSG product image

Bainline VSG

Variable-speed (100–2880 rpm) 14" vacuum-disc spectro grinder.

Polishing Machines

9 Products

Manual, semi-automatic and automatic single- and double-disc polishers, plus vibratory polishing.

Bainpol VT (Single Disc) product image

Bainpol VT (Single Disc)

Single-disc variable-speed grinding and polishing machine with quick-change disc.

Bainpol VTD (Double Disc) product image
Official video available

Bainpol VTD (Double Disc)

Double-disc grinder/polisher with 8" discs (10"/12" optional), 50–1000 rpm and quick-change discs.

Bainpol VTD (Individual Drive) product image

Bainpol VTD (Individual Drive)

Double-disc polisher with an individual drive for each disc.

Bainpol VFD (Floor Model) product image
Official video available

Bainpol VFD (Floor Model)

Floor-standing double-disc grinding and polishing machine with storage cabinet.

Bainpol SA product image

Bainpol SA

Semi-automatic single-disc polisher with powered head holding three specimens.

Bainpol VTD SA product image

Bainpol VTD SA

Double-disc polisher with semi-automatic specimen head.

Bainpol Auto (Single Disc) product image
Official video available

Bainpol Auto (Single Disc)

Automatic single-disc polisher holding up to six moulds with individual 10–90 N force and touch-screen control.

Bainpol VTD Auto (Double Disc) product image

Bainpol VTD Auto (Double Disc)

Automatic double-disc polisher with individual 10–90 N specimen force and touch-screen control.

Vibro Polisher product image

Vibro Polisher

Vibratory polisher for final, deformation-free polishing.

Specialised Lines

Petrography & Nuclear Metallography

2 Products

GEO Series thin-section line and equipment for nuclear metallography.

Petrography GEO Series product image

Petrography GEO Series

Complete thin-section preparation line for rocks, minerals, refractories and concrete — from primary sectioning to final grinding.

Nuclear Metallography product image

Nuclear Metallography

Chennai Metco sample-preparation equipment configured for nuclear metallography — Baincut LSS, Bainpol VT and Bainpol SA.

Inspection, Imaging & Laboratory

3 Products

Image analysis, peripherals and turnkey laboratory set-up.

Image Analysis System product image

Image Analysis System

Integrated image capture and analysis — adapter, camera, hardware and software — from image acquisition to advanced analysis.

Laboratory Peripherals product image

Laboratory Peripherals

Laboratory peripherals and work-holding devices — from specimen levellers to storage cabinets.

Turnkey Metallography Lab product image

Turnkey Metallography Lab

Complete metallography lab set-up — equipment, furniture and layout from a single source.

Consumables

Consumables

4 Products

Cutting, mounting, grinding and polishing consumables matched to the machines.

Cutting Consumables product image

Cutting Consumables

Abrasive and diamond cut-off wheels, precision wafering blades and coolants matched to material and hardness.

Mounting Consumables product image

Mounting Consumables

Hot and cold mounting resins for easy handling and edge preservation.

Grinding Consumables product image

Grinding Consumables

Abrasive papers, belts and discs for achieving specimen flatness quickly.

Polishing Consumables product image

Polishing Consumables

Polishing cloths and media for a mirror finish ready for microscopic analysis.

The partnership

Why EMUS represents Chennai Metco

Chennai Metco covers every step of metallographic sample preparation — cut, mount, grind, polish — plus petrography and matched consumables, from compact bench machines to 30 HP automatic cutters. EMUS helps laboratories in the Balkan region size cutting capacity, automation level and consumables to their specimens and throughput, and supports installation planning and operator training.

  • One manufacturer for sectioning, mounting, grinding, polishing and consumables.
  • Cut-off machines from 20 mm precision saws to 180 mm automatic heavy-duty cutters.
  • Special-purpose cutters for carbide rods, bars, composites and conical samples.
  • Petrography GEO Series for geological thin sections.
  • Consumables matched to each machine and material.
Resources

Media library

Official Chennai Metco brochures and product videos available through EMUS.

Brochures

  • Metallography Consumables — Catalogue
  • Metallography Equipment General Catalogue — Full manufacturer catalog (includes additional product ranges)

Videos

Talk to an EMUS engineer aboutChennai Metco

Tell us about your application and our engineers will recommend the rightChennai Metco system and configuration.