Solutions
Turn a physical part into an accurate digital model
When there is no CAD — or the part has evolved beyond it — we help you capture true geometry, inside and out, for redesign and reproduction.
Reverse Engineering
You need to reproduce, redesign or replace a part that has no usable CAD data, or whose real geometry differs from the original model. Manual measurement cannot capture complex freeform shapes or internal features accurately.
Accurate digitisation makes it possible to remanufacture obsolete components, improve existing designs and recover lost documentation. It shortens development cycles and removes dependence on original drawings that may no longer exist.
Approaches worth considering
There is rarely a single right answer. These are the methods most relevant to this challenge — the best choice depends on your part and goals.
Optical 3D scanning
Capture dense, accurate point clouds of external surfaces and freeform geometry.
Industrial CT
Digitise internal and external geometry together, including hidden features.
CAD model reconstruction
Convert scan data into parametric or surface models for design work.
Scan-to-CAD comparison
Verify how a reproduced or modified part compares to the digital reference.
The technologies behind these methods
Explore each technology in depth — what it does, where it's used and the equipment categories involved.
Optical 3D Metrology
Optical 3D metrology captures millions of points in seconds, delivering complete dimensional insight far faster than point-by-point probing.
Learn moreVolumetric inspection & metrologyIndustrial CT
Industrial computed tomography reveals internal defects, verifies assemblies and measures geometry that other methods cannot reach.
Learn morePrincipals behind this solution
Established manufacturers whose equipment we supply and support across the Balkan region for this challenge.
Systems used for this challenge
Illustrative systems from our portfolio. The right configuration is matched to your part, tolerances and production rate.
µCMM NEO
Purely optical coordinate measuring machine that captures dimension, position, form and roughness in one platform and a single measurement run across five precision axes.
Learn moreInfiniteFocus
Accurate, fast and universal optical 3D measuring instrument that measures form and roughness with only one optical sensor, in the µm and sub-µm range.
Learn moreFocusX
The most versatile optical 3D measuring system in its class — measures dimension, position, shape and roughness with one optical sensor, contact-free.
Learn moreInfiniteFocusSL
Cost-efficient optical 3D measurement system for easy, fast and traceable measurement of form and finish on micro-structured surfaces with only one system.
Learn moreSensorR25
Optical measurement sensor for automated form and roughness measurement on the shop floor, delivering repeatable, traceable results in the µm and sub-µm range.
Learn morePortableRL
Mobile 3D measurement system for quality assurance of micro-structured surfaces on large components — flexible use and mobile positioning wherever needed.
Learn moreProfiler
Handheld 3D optical profilometer for high-resolution surface roughness measurement of flat and curved components — profile-based (ISO 4287) and areal (ISO 25178).
Learn moreEdgeMaster series
Automatic cutting tool measurement systems for high-resolution, fully automatic measurement of tool cutting edges — in the measuring room or on the shop floor.
Learn moreCollaborative Robots
Collaborative optical 3D measurement sensor with a 6-axis robotic arm — verifies surface quality and dimensional accuracy of small features on large components.
Learn moreWhere this challenge shows up most
What manufacturers usually ask us
If any of these sound familiar, a short conversation will save you a lot of trial and error.
You may also need
Other manufacturing challenges that overlap with this one — often addressed in the same inspection programme.
Dimensional Inspection
Verify complete geometry against CAD and prove conformance fast.
Learn moreSurface Measurement
Quantify roughness, texture and microgeometry on functional surfaces.
Learn moreFailure Analysis
Understand why a part failed — geometry, material and internal structure.
Learn moreLaboratory Quality Assurance
Build a traceable, capable metrology lab whose data stands up to audits.
Learn moreInternal Defect Detection
Find porosity, voids, cracks and inclusions inside parts non-destructively.
Learn moreIncoming Material Inspection
Catch non-conforming material at goods-in, before it enters production.
Learn moreFrom the knowledge center
Deeper technical background to help you evaluate and specify the right approach.
Industrial computed tomography explained
How volumetric X-ray CT reconstructs internal geometry and porosity for measurement and analysis.
Learn moreOptical 3D metrology fundamentals
Structured-light and photogrammetry principles for fast, full-field dimensional measurement.
Learn moreInspecting castings for internal porosity
Typical porosity defect modes in castings and the inspection approaches that reveal them.
Learn moreVerifying additively manufactured parts
Geometry, internal defects and material integrity considerations for metal AM components.
Learn moreCT vs optical 3D metrology
When volumetric CT outperforms full-field optical scanning — and when it does not.
Learn moreBuying industrial X-ray and CT systems
Specifications, throughput, shielding and total cost of ownership to weigh before investing.
Learn moreThis challenge in the field
Representative applications from our project work across the Balkan region.
An engineering partner, not a product catalogue
We help you choose between optical scanning and CT based on the geometry you need to capture, and support the path from scan data to a usable model.
We start with your problem
We assess your part, defect type, tolerances and throughput before recommending any method — never the other way around.
Method-neutral advice
Because we represent multiple established manufacturers, we recommend the most suitable approach, not the only one we carry.
Complete project support
Consulting, installation, training, calibration and long-term service across the full equipment lifecycle.
Local technical support
Engineering support and communication across our markets in the Balkan region.
How EMUS supports reverse engineering
Application review, installation, training and calibration delivered by the same engineering team that specifies the equipment.
Mechanical, electrical, environmental setup done right the first time.
Qualification and acceptance testing against real criteria.
Operator and application training built around your parts.
Traceable calibration to keep measurements audit-ready.
Preventive and corrective service across the Balkan region.
Method development and problem-solving with our engineers.
Discuss yourreverse engineering challenge
Tell us about your part, defect or quality goal. We'll help you choose the right inspection approach forreverse engineering.