EMUS — engineering quality control

Industries · Tool & Die

Get tools and moulds right the first time

EMUS helps tool, die and mould shops verify complex geometries, cavities and wear — shortening tryout loops and protecting the parts every tool will produce.

Tool & Die manufacturing environment
Our objective

Generate consultations from tool, die and mould shops needing geometry verification and faster tryout.

Who this is for

Toolmakers, mould designers and quality engineers in tool, die and mould making.

The challenges

What keeps quality leaders in tool & die awake

Complex, freeform geometries

Cavities, cores and sculpted surfaces are hard to verify against CAD with tactile probes alone.

Long, costly tryout loops

Each correction cycle on a tool consumes machine time and delays the start of production.

Wear and damage over a tool's life

Dies and moulds drift as they wear, slowly degrading the parts they produce.

Our approach

How EMUS solves it

  • Define the critical surfaces, cavities and tolerances against the CAD model.
  • Use optical 3D scanning and CT for full surface and internal geometry capture.
  • Run CAD-to-part comparison to target corrections precisely and cut tryout loops.
  • Establish periodic checks to monitor wear across the tool's life.
Outcomes you can expect
  • Fewer, faster tryout iterations
  • Full geometry verification against CAD
  • Tools and moulds kept within spec over their life
Inspection solutions

How EMUS covers tool & die

Grouped by inspection problem — each group links the technologies, applications and manufacturers that solve it.

Dimensional & Surface Inspection

Verify geometry, form and surface texture on parts that define fit, function and wear behaviour.

Manufacturers we represent for this

Internal Defect Inspection

See inside cast, welded, forged and assembled components without cutting them open.

Manufacturers we represent for this

Material Identification & Verification

Confirm alloy, composition and material grade — from incoming inspection to PMI in the field.

Relevant technologies

Typical applications

Manufacturers we represent for this

Surface Crack Inspection

Reveal surface-breaking and near-surface cracks in forgings, castings, welds and safety-critical parts.

Relevant technologies

Manufacturers we represent for this

Weld & Corrosion Inspection

Qualify welds and detect wall loss and CUI across pipes, tanks and pressure equipment.

Manufacturers we represent for this

Metallography & Hardness

Understand microstructure, phases and hardness to verify heat treatment and material behaviour.

Relevant technologies

Manufacturers we represent for this

Remote Visual Inspection

Inspect internal, confined and inaccessible areas without dismantling the asset.

Typical applications

Manufacturers we represent for this

Automated Production Inspection

Keep zero-defect targets at line speed with automated NDT, vision and sorting systems.

Relevant technologies

Calibration, Training & Support

Keep instruments trusted, operators competent and inspection programs auditable over the equipment lifecycle.

Related products

Equipment used in tool & die

Representative systems from our portfolio. Every configuration is matched to your application.

AreX L

Automated X-ray diffraction instrument for determining retained austenite in steels in compliance with ASTM E975.

Learn more

AreX D

Benchtop X-ray diffractometer for fast determination of retained austenite in steels in compliance with ASTM E975-03.

Learn more

µCMM NEO

Purely optical coordinate measuring machine that captures dimension, position, form and roughness in one platform and a single measurement run across five precision axes.

Learn more

InfiniteFocus

Accurate, fast and universal optical 3D measuring instrument that measures form and roughness with only one optical sensor, in the µm and sub-µm range.

Learn more

FocusX

The most versatile optical 3D measuring system in its class — measures dimension, position, shape and roughness with one optical sensor, contact-free.

Learn more

InfiniteFocusSL

Cost-efficient optical 3D measurement system for easy, fast and traceable measurement of form and finish on micro-structured surfaces with only one system.

Learn more

SensorR25

Optical measurement sensor for automated form and roughness measurement on the shop floor, delivering repeatable, traceable results in the µm and sub-µm range.

Learn more

PortableRL

Mobile 3D measurement system for quality assurance of micro-structured surfaces on large components — flexible use and mobile positioning wherever needed.

Learn more

Profiler

Handheld 3D optical profilometer for high-resolution surface roughness measurement of flat and curved components — profile-based (ISO 4287) and areal (ISO 25178).

Learn more
Example applications

Where we apply this in tool & die

Representative parts and inspection tasks — your exact application defines the right approach.

01Injection moulds and die cavities
02Stamping and forming tools
03CAD-to-part geometry verification
04Periodic wear and damage checks
Case studies

Our work in this industry

Representative projects delivered across the Balkan region.

Talk to an EMUS engineer

Share your part, tolerances and quality goals — we'll recommend the right approach fortool & die.

Let's solve your inspection challenge

Tell us about your parts, tolerances and quality goals. We'll recommend the right approach — even if it isn't the most expensive one.